Machine Design And Shop Practice (MDSP) Inhouse Practice Exam

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Why are plain washers commonly installed beneath the head of a bolt or nut?
Correct Answer:
To distribute the load over a larger bearing surface
Explanation:
When you tighten a bolt or nut, the force is concentrated on a small bearing area under the head or nut. If that surface is softer or rough, it can indent or wear, reducing the clamping force and risking joint damage or fatigue. A plain washer spreads the load over a larger bearing surface, which protects the parts, prevents embedment, and helps maintain a steady clamp even if there are minor surface irregularities. It doesn’t change how much of the bolt’s threads engage, it doesn’t reduce the tightening torque, and it doesn’t increase the bolt’s tensile strength. So the main purpose is to distribute the load over a larger bearing surface.

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