CSA Welded Steel Construction – Metal Arc Welding (W59) Welding Inspector Level 1 Practice Test

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What is the maximum slope for two abutting plates to be joined?
Correct Answer:
1 in 25
Explanation:
When two plates are joined, the fit-up along the joint must stay nearly level to ensure the weld bead can fill a consistent, uniform gap and throat. A slope describes how much one edge rises or falls along the length of the joint. The highest allowable slope is very small, meaning only a tiny misalignment is permitted. One inch of rise per twenty-five inches of run (one in twenty-five) is the standard limit. Keeping the slope this shallow helps the weld deposit remain balanced on both sides, supports proper penetration, and avoids areas where the weld could be too thin or lack fusion. If the plates were steeper than this, the gap would vary along the joint, making it hard to weld cleanly and risking weaker joints or defects. The other options describe much steeper inclines that would not meet proper fit-up tolerances.

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